Image Credits:Jakub Porzycki / Getty Images 7:01 AM PST · November 20, 2025 Another fire has broken out at the Novelis aluminum plant in Oswego, New York that supplies sheet metal for Ford’s trucks, including its all-electric F-150 Lightning. The four-alarm fire started Thursday morning but is still burning. “Everyone who was working at the plant was safely evacuated,” Novelis told TechCrunch. “The fire is under control but crews are on site to make sure it’s fully extinguished.” Local news outlet CNY Central was the first to report the new blaze. The Novelis plant suffered a major fire in September that stopped operations, and Ford has said the disruption would likely cost the automaker around $2 billion. Despite a second, smaller fire in October, the aluminum supplier had planned to restart production at the New York facility in December. (Stellantis and Nissan have also taken smaller hits to production as a result of the September fire.) Ford had to scale back production of essentially all of its F-150 trucks following the September fire, as they have used aluminum body panels for years now. The automaker slowly started building those trucks again in October. But it was prioritizing the gas and hybrid versions over the F-150 Lightning, which executives are reportedly discussing discontinuing. It’s not clear what impact the new fire will have on Ford’s plans. The company did not immediately respond to a request for comment. The Oswego Fire Department also did not immediately return requests for comment. This story has been updated with new information from Novelis. Techcrunch event San Francisco | October 13-15, 2026 Topics Sean O’Kane is a reporter who has spent a decade covering the rapidly-evolving business and technology of the transportation industry, including Tesla and the many startups chasing Elon Musk. Most recently, he was a reporter at Bloomberg News where he helped break stories about some of the most notorious EV SPAC flops. He previously worked at The Verge, where he also covered consumer technology, hosted many short- and long-form videos, performed product and editorial photography, and once nearly passed out in a Red Bull Air Race plane. You can contact or verify outreach from Sean by emailing sean.okane@techcrunch.com or via encrypted message at okane.01 on Signal. View Bio